Duplex Folder

MAXIMIZED CAPACITY FOR MAXIMUM PRODUCTIVITY

SWI Duplex folders are built for speed and durability. When designing the Duplex, we listened to what our customers wanted from an up & down folder. We listened to what they didn’t like about other machines on the market. The Duplex eliminates the inefficiencies seen in other up & down folders through intelligent design and incredible ease of use. Those of us who have used the SWI Duplex know that it’s easier to use than any traditional long folder.

SWI’s latest model Duplex folder incorporates dozens of advancements in control and mechanical design, making them the preferred choice of the world’s largest and smallest roofing fabricators around the globe.

Description

Standard Features

Interchangeable Tools

Increase control and folding capabilities of the Duplex with interchangeable beam tooling. Also a great feature in instances where the tooling gets damaged.

Dual-Pump Drive System

The Duplex comes standard with a dual-pump drive system. This means high bending speeds and short bending cycles out of the box.

Remote Access

All Duplex folders can be remotely accessed using TeamViewer. This gives our service team the ability to assist with routine support like software updates, troubleshooting, writing programs, and general customer service requests.

Backgauge Gripper

Backgauge grippers come standard on the Duplex with the ability to grip as close as 15mm (or 0.6”).

Slitter Unit

The slitter unit is an ideal solution for the production of tapered parts. It is also a convenient and cost-effective tool to get the most out of left-over blanks without the need for a separate slitting machine.

Automatic Lubrication System

The Duplex comes standard with auto-lubrication technology to keep the machine running optimally and to reduce maintenance requirements.

Advanced Software

SWI’s software is leading the industry when it comes to quick and easy part design featuring 3D animations that highlight collisions.

Integration to Office

Monitor processes and enhance productivity with seamless integration with most ERP systems – standard with Duplex folders.

Take A Look At It In Action

Tested with real flashings from one of the largest roofing companies in Australia, We now know that the SWI Duplex has at least 57.7% more capacity than a traditional long folder. In one test, we achieved 82.2% capacity improvement.

With the seemingly endless race to make folders move faster and faster, SWI has taken advice from the world’s most experienced safety experts to engineer a machine that provides exceptional throughout with movements limited to sensible speeds that are less hazardous to operators.

Materials

Mild Steel
1.6mm (16ga)

Stainless
1.2mm (18ga)

Aluminum
2.0mm (.080 in)

Features

32″ touchscreen

Barcode scanning & integration with most ERP systems

Simple apron position mechanical adjustments for angle tuning

Rollforming & swaging options

Rexroth® servo valve control

Simple-to-enter tapered part detail

Internationally available hydraulic pumps

Lightweight aircraft aluminum slitter carriage

Certified laser finger detection at the clamping point

Low maintenance folding linkages

Optional automatic sheet loading supports

Servo valves for high speed

Performance Specifications

Maximum Fold Angle 150 deg
Standard Clamp Angle Bottom: 35 deg / Top: 45 deg
Apron Width 12mm (0.5″)
Heavy Gauge Bar Width 15mm (0.6”)
Clamping Stroke 400mm (15.75″)
Max No. of Folds per Program 100
Max Backgauge Speed Over 500mm/sec (20″/sec)
Max Backgauge Position 1220mm (48″)
Min Backgauge Position 10mm (0.394″)
Slitter Offset from Clamp 60mm (2.375″)

Options

Vertical Hemming Head

This optional accessory enables fast, operator-free alternative for vertical hemming – which would normally be a manual process.

Take The Duplex To The Next Level By Adding A Sheet Loader And Part Handler For A Fully Automated Solution.

Mechanical Specifications

6.5m (21')

Throat Depth 1,220mm (48″)
CEE Frames 5
Backgauges 6
Fold Cylinders 5
Approx. Weight 12,700kg (28,000 lbs.)

8.2m (26' 11'')

Throat Depth 1,220mm (48″)
CEE Frames 6
Backgauges 7
Fold Cylinders 6
Approx. Weight 16,000kg (35,275 lbs.)

10m (32')

Throat Depth 1,220mm (4′)
CEE Frames 7
Backgauges 8
Fold Cylinders 7
Approx. Weight 18,200kg (40,130 lbs.)